Pipeline Rehabilitation
Converting liabilities into assets: Brand new pipelines at a fraction of the time and cost
When a pipeline is no longer fit for service, untapped potential still remains. Whether it be continuation of service or a complete change of scope, utilizing the existing infrastructure for pipeline rehabilitation can completely change the functional life of the asset.
Pipeline rehabilitation via insertion is FlexSteel’s quick, full replacement solution for existing infrastructure of any common pipeline material.
Installed quickly and safely – installation speeds exceeding 150 feet per minute
Minimally invasive – FlexSteel pipe’s bend radius eliminates the need for large excavation or ROW requirements
Restore – or exceed – maximum operating pressure of the system
Repurpose existing infrastructure to meet global low carbon emissions targets
Eliminate corrosion with FlexSteel’s thermoplastic liner and shield
Monitor Pipeline Integrity Real-Time using FlexSteel’s unique unbonded design
Successful service records in DOT-regulated applications (49 CFR, 192, and 195)
Long Pull Lengths
FlexSteel’s high tension ratings allow for pulls that often exceed the allowable length of the existing infrastructure. In some cases, pulls exceeding 2-miles in length are achievable.
Minimal Disruption to the Environment
Small footprint and class-leading bend radius allows FlexSteel pipe to greatly reduce surface requirements for installation. Combined with long pull lengths, new pipelines can be installed with a fraction of typical surface disturbance.
Navigating Regulatory Requirements
Pulling pipe through pipe is an efficient method for restoring pipelines under waterways and roads and in environmentally protected wildlife habitats. With a track record of success in 49 CFR applications, FlexSteel’s recognized quality helps tackle even the most challenging environments.
Steel-reinforced Pipe Structure
Utilizing FlexSteel pipe’s unbonded product design, integrity of the pipeline post insertion can be confirmed. Where applicable, this capability can be extended to real-time positive pressure integrity monitoring via SCADA systems.
Pipeline Integrity
Combining the benefits of HDPE and steel, the FlexSteel pipe offers unmatched product integrity in even the harshest operating conditions. With class-leading pressure and size combinations, FlexSteel pipe can solve even the toughest problems.
For more information, read FN 015 Pipeline Rehab Field Note
Success Stories
-
FlexSteel Rehabilitates Corroded Steel Pipeline Without Disrupting Public Infrastructure
-
Failing Crude Oil Pipeline Threatening Croatian Farmland Replaced with Innovative Steel-Reinforced Line Pipe
-
Steel-reinforced Pipe Enables a Dual-line 1.12 Mile Pull for a 7-day Pipeline Rehabilitation in Europe
-
25% of Production Capacity Regained After Rehabilitating Water Injection Line
-
Wastewater Treatment Plant Rehabilitation Required Minimal Earthwork and Excavation in an Environmentally Sensitive Habitat
-
FlexSteel Replaces Corroded Pipeline in Under 30 Minutes
-
Canadian Operator Rehabilitates Pipeline Under Major Waterway in 7 Days